Journal:

Problem Statement:

  1. Design, build, test, and race a transportation vehicle (called a Mousetrap Racecar).
Design Requirements:
  1. Use a standard mousetrap.
  2. Car cannot have manufactured wheels.
  3. Car must be made at home.
  4. Car must use found or scrounged materials.
My Design Objectives: My Hypothesis: Steps to Create Car:

February 20, 2000


  1. I have started searching for my materials by looking at old toys. I located an old Erector set that still has many mechanical brackets and parts. I found some old computer CD-ROMs. I went to Giant and bought a mousetrap. I also bought Epoxy and some string. I raided my mother’s sewing box and found some spools and I pulled all of the thread off of them. I asked my dad for help when using Epoxy and drilling holes.
  2. I drew my first designs (Figure 1 — First Design and Concept). I drew my first design using 3 wheels because it is lighter and sturdier than 4 wheel designs.

  3. Figure 1 — First Design and Concept

  4. I decided to use old CD-ROMs for my wheels. My first problem was that the middle holes ire too large (Figure 2 — Wheels made from CD-ROMs). Because of that, I looked through an old Erector set and found 2 gears. I centered the gears and I glued them in place with 5 minute Epoxy (which takes 3 hours to get hard).

  5. Figure 2 — Wheels made from CD-ROMs

  6. While waiting for the wheels to dry, I decided to find out how far the mousetrap spring traveled (Figure 3 — Distance Traveled By Mousetrap Lever). I will use this information to size my pulley string.


  7. Figure 3 — Distance Traveled By Mousetrap Lever


  8. I performed an experiment to see how far the string would be pulled when the mousetrap was set off and moved through a half-circle (Figure 4 — Distance Traveled by String Attached to Lever).



  9. Figure 4 — Distance Traveled by String Attached to Lever


  10. I then built a frame for my car (Figure 5 — Frame Layout). It’s called a ladder frame because it looks like a ladder. I first used screws to bolt it together to see if everything fit. After final fitting (Figure 6 — Final Layout of Mousetrap Car), I removed the screws and used pop rivets to securely fasten everything together. I received help with the pop rivet gun from my dad.

  11. Figure 5 — Frame Layout

    Figure 6 — Final Layout of Mousetrap Car


  12. To make the rear axle and pulley, I cut 2 rubber grommets so that they would fit inside a small spool (Figure 7 — Rear Axle, Pulley, and Grommets). I pushed the axle into the grommets exactly halfway. I measured it to 28 millimeters on each side of the axle so it would be exactly in the center. Then I used Epoxy to attach the pieces together so they would not move around (Figure 8 — Pulley and Axle Assembly after Epoxy Glue).

  13. Figure 7 — Rear Axle, Pulley, and Grommets

    Figure 8 — Pulley and Axle Assembly after Epoxy Glue


  14. I assembled our front wheel (Figure 9 — Front Wheel Assembly). The axle diameter was too small for the spool’s internal diameter. I epoxied 2 #10 washers to the spool so the axle would not slip around as much.

  15. Figure 9 — Front Wheel Assembly


  16. I measured the mousetrap to make sure it was going to be in the centerline of the car. I drilled 2 holes in the mousetrap. Again I used pop rivets to attach the trap to the vehicle. Then I cut a length of string, and attached it to the lever arm on the mousetrap. (Figure 10 — Mousetrap Positioning).

  17. Figure 10 — Mousetrap Positioning


  18. I attached the front wheel (Figure 9 — Front Wheel Assembly) and the rear pulley assembly (Figure 7 — Rear Axle, Pulley, and Grommets) to the frame of the car. I completed the final pop riveting and then I epoxied the front wheel assembly to prevent the axle from sliding.
  19. I applied Epoxy to all of the pop rivet joints (Figure 11 — Detail of Front of Car Showing Epoxy) because of a problem, that the rear cross frame was moving.

  20. Figure 11 — Detail of Front of Car Showing Epoxy


  21. I attached the rear wheels to the car (Figure 12 — Top View of Vehicle) and my dad cut a notch in the pulley to secure the string. The vehicle was now complete and ready for its first test run.

  22. Figure 12 — Top View of Vehicle

    February 27, 2000

  23. I began my runs. I used a hallway in my house on a regular wood floor (Figure 13 - Starting Line). I set up a starting line so the cars would all start in the same place. I used a Synchrotimer® X-1000 stopwatch, which was capable of measuring to 1/100 of a second. My dad operated the stopwatch so I could set off my car and measure distances.



  24. Figure 13 - Starting Line



  25. We began our runs (Figure 14 — Test Runs). I made ten runs because I could figure out the average and minimizing errors in timing, measuring distances, and errors in the mousetrap’s spring. I figured out my average speed by D(distance)/T(time). The car’s average speed was 92.1 cm/s.

  26. Figure 14 — Test Runs

  27. I found some problems in the Test Run (Figure 14 — Test Runs). The first problem I saw was the string wrapped around the axle sometimes. Another problem was the string came off the wheels and didn’t come off the spool. The other problem I saw was the wheels didn’t have enough friction. To solve these problems, I have to figure out a way to keep the string in the center of the mousetrap lever. To fix the friction problem, I will try adding a softer material, which has more friction, like a rubber band.

  28. Figure 15 — Rubber Bands

  29. I ran the car after fixing the mistakes (Figure 16 — Second Trial Run). The string kept catching on the spool, so my dad cut a larger hole in it. It worked much better. The average speed improved.

  30. Figure 16 — Second Trial Run

  31. I put an entire can of play-do on the back of the car (Figure 17 — Play-Do) to see if my hypothesis was correct. It was correct because it went much slower, but it also went much farther(Figure 18 — Test Runs with Heavier Weight).



  32.  

     

Figure 17 — Play-Do

Figure 18 — Test Runs with Heavier Weight

March 19, 2000

Problem:

1. Dropped Mousetrap Racecar and broke rear wheel in half (Figure 19 — Broken Wheel).

Materials (Figure 20 — Repaired Broken Wheel):

  1. Quickset Epoxy
  2. CD-ROM
  3. Axle Hub
  4. Screw
  5. Allen Wrench
  6. Diagonal Cutters
  7. Plastic
Procedure:
  1. I removed broken wheel and screw with Allen Wrench.
  2. I used Diagonal Cutters to cut through and remove old Epoxy in axle hub although I got some help because I was not strong enough.
  3. I mixed up Epoxy according to directions.
  4. I then placed axle hub on plastic so it will not stick to other surfaces.
  5. Then I attached axle hub to CD-ROM using Epoxy.
  6. I waited 3 hours for Epoxy to dry.
Conclusion:
  1. Although the wheels worked, I’m going for a longer distance by adding larger wheels.

Figure 19 — Broken Wheel

Figure 20 — Repaired Broken Wheel

March 19, 2000



Problem:

  1. Racecar didn’t go as far as it could because the back drive wheels are too small.
Materials:
  1. Quickset Epoxy
  2. Plastic Plates
  3. Back wheels
  4. Drill
Procedure:
  1. I measured the plates to find the center.


  2. I drilled a hole in the plate.
  3. I then applied Epoxy to the plastic plate and attached the wheels.


  4. I waited 3 hours for the Epoxy to dry.
Conclusion:

1. The wheels were larger (Figure 21 — Wheels) and could go farther than the small wheels with the same amount of force. They still spin and I can’t find any rubber bands, which will fit over the wheels.

Figure 21 — Wheels

March 19, 2000

Problem:

  1. Racecar didn’t have as much traction because of the plastic plates.


Materials:
  1. Wrench
  2. Play-Doh (Figure 22 — Play-Doh)
  3. Car
  4. Screws
  5. Erector-Set pieces
Procedure:
  1. I attached an Erector piece to the back of my car with a wrench, bolts, and screws.
  2. I then placed purple play-doh to the back of the car.
Conclusion:
  1. The car works better but it is still spinning too much.

Figure 22 — Play-Doh





March 19, 2000

Problem:

  1. The racecar’s wheels are spinning out of control although they are better because of the play-doh.


Materials:
  1. Car
  2. Electrical Tape
Procedure:
  1. I attached the electrical tape (Figure 23 — Electrical Tape) to the wheels of the car.
Conclusion:
  1. The car is much better but it is popping wheelies, which are losing energy.


Figure 23 — Electrical Tape

March 19, 2000

Problem:

  1. The car is popping wheelies and losing energy because of them.
Materials:
  1. Play-Doh
  2. Car
Procedure:
  1. I removed about 1/2 of the play-doh (Figure 24 — Less Play-Doh).



Conclusion:
  1. The car goes farther and faster because of more energy added to the car instead of the wheels.

Figure 24 — Less Play-Doh

March 26. 2000

Problem:

1. Wheels are sliding back and forth across the axle because they are too loose so they must be tightened.

Materials:

1. Allen Wrench

2. Car

Procedure

1. I tightened the screws on car wheels and then got my dad to tighten them even more.

2. Rerun car ().

Conclusion:

1. It helped the wheels go straight but they are very slow.

Figure 25 - Trial Run 1





March 26. 2000



Problem:

1. The racecar goes very slow which is probably because now there is too much weight on the car.

Materials:

1. Car

2. Play-Doh

Procedure:

1. I removed play-doh from back of car so it would go faster.

2. Rerun Car (Figure 26 - Trial Run 2)

Conclusion:

  1. The smaller weight helped the car move faster so my car is done (Figure 27 - Final Car).

Figure 26 - Trial Run 2


Figure 27 - Final Car